What Does a Flow Wrapping Machine Do?
A flow wrapping machine is an automated packaging system that encloses products in flexible film. The machine forms a longitudinal seal and two end seals to create a closed package.Because of its shape, the finished package is commonly known as a pillow pack.Rather than relying on repeated manual wrapping, flow wrapping machinery supports a continuous packaging process. This makes the equipment suitable for production lines that require fast and consistent packaging.How Do Flow Wrapping Machines Work?Flow wrapping machinery uses a continuous roll of flexible film to produce repeatable sealed packs.1. Products Enter the MachineProducts are carried into the machine by a conveyor or integrated feeding system.2. Packaging Film PositioningThe machine guides the film around each product during the packaging process.3. Longitudinal SealingThe machine seals the film lengthways so that it surrounds the product in a tube.4. Cross Sealing and CuttingCross seals are formed at each end before the package is cut from the continuous film.5. The Completed Pillow PackOnce sealed and cut, the finished pack moves out of the machine ready for handling, delivery or sale.Why Use a Flow Wrapping Machine?Businesses often choose flow wrapping machines when they need faster production and repeatable packaging results.High Production SpeedsFlow wrapping machinery can process thousands of products every hour when the equipment and application allow.Consistent Packaging QualityEach product receives the same seal quality and presentation. This can help maintain a uniform brand appearance.Reduced Labour CostsAutomation reduces the amount of manual handling needed during packaging. Staff can therefore focus on other production tasks.Product ProtectionThe sealed film can shield products against dirt, moisture, contamination and handling damage during warehousing, handling and delivery.Flexible Packaging OptionsModern machines can package many product sizes and shapes using different flexible films.Which Products Can Flow Wrapping Machinery Package?Flow wrapping machinery can be used for many food and non-food products.Typical applications include: Individual or grouped biscuits Bakery products Sweets, chocolate bars and confectionery Fresh produce Frozen foods Medical devices Pharmaceutical products Personal care products Household goods Small industrial and hardware parts Because it can package both food and non-food goods, flow wrapping is widely used across manufacturing industries.Flow Wrapping Film OptionsA flow wrapping machine can use several flexible packaging films depending on the product and application.Common materials include: Biaxially oriented polypropylene film Polyolefin film Polyethylene (PE) check here PET film The most suitable film depends on the product, required shelf life, desired presentation and production environment.When Should You Invest in a Flow Wrapping Machine?An automatic flow wrapper may become suitable when manual processes start slowing the production line.You may benefit from upgrading when: Your required packaging output is rising Manual packaging slows the production line Pack appearance or seal quality is inconsistent You need more repeatable packaging results Labour costs are increasing Automation may provide steadier production without reducing packaging consistency.How Do You Choose a Flow Wrapping Machine?Machine selection requires an assessment of pack format, output and future demand.Important features include: Packaging speed Product size capacity Easy product changeovers Photocell registration for printed films Integrated date or batch coding Compatibility with automatic feeding systems Clear operator controls Consistent and dependable seals Your product range, packaging volume and projected demand should guide the final machine specification.Flow Wrapping Versus Shrink WrappingAlthough both methods use flexible film, the packaging processes are different.A flow wrapper creates a closed pillow-shaped pack using continuous film.With shrink wrapping, the product is enclosed in film that shrinks when it passes through a heat tunnel.Businesses should consider presentation, product characteristics and post-production handling when selecting a system.Can Flow Wrapping Machinery Be Added to an Existing Production Line?Yes. Flow wrapping machinery can often be integrated with equipment already in use.Compatible equipment may include automatic feeders, conveyors and labelling systems. This allows manufacturers to raise production capacity without replacing every existing system.Why Choose Kempner for Flow Wrapping Machines?Kempner has more than 50 years of experience supplying packaging machinery and materials throughout the UK.The available machinery includes horizontal and vertical flow wrappers for food and non-food applications.Systems may include printed-film controls, coding equipment and layouts adapted to individual applications.The company offers installation, start-up support, servicing and continued technical help. These services can help businesses maintain reliable packaging performance.Flow Wrapping Machine FAQsWhat Is a Flow Wrapping Machine Used For?A flow wrapping machine creates sealed film packs around individual items. These packs can provide protection during handling, distribution and display.Are Flow Wrappers Used for Food Packaging?Yes. Flow wrapping is widely used for many bakery, confectionery, snack and fresh-food applications. It provides secure and hygienic packaging.Are Flow Wrappers Suitable for Non-Food Items?Yes. Manufacturers use flow wrapping machinery for medical items, pharmaceuticals, small components, personal care goods and household products.How Fast Can Flow Wrapping Machines Operate?Packaging speed is affected by the equipment model, pack format and item being handled. Many high-performance machines can wrap several thousand products per hour.